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青島海利佳紡織機(jī)械有限公司

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Carding machine maintenance

Posted by:Hailijia  Time:2016/6/9 16:40:53

Carding is the heart of the cotton industry, and clothing carding status is a prerequisite for this to clothing maintenance is a very important job. It not only directly affect the quality of products, due to expensive clothing, but also related to economic efficiency. If clothing bad maintenance, product quality assurance can not, therefore, establish a system spinning mills it is necessary to strengthen the management, maintenance of the system on the following clothing described as follows:
 
First, establish clear flower shop iron absorption, even down, picking up what devices and metal detectors sensitivity inspection system
Strengthen management to prevent Hanamaki contain metal, hard objects and flower cloth, plastic, leather, etc., if found, the responsibility to implement the responsibilities under the lap number.
 
Second, since the device sensitivity carding stop censorship
Class thick volume from the stop, stop motion and decapitated flower back from the stop detection sensitivity, such as insensitive timely repair and assign responsibilities.
 
Third, clothing smooth surface system
Daily cylinder, doffer, stripping cotton roller and the transfer roller surface finish checks, eliminating embedded hard, around the flowers and so on.
 
Fourth, the establishment of carding "Four fast one accurate a smooth" censorship
Regularly throughout the gauge be checked by the foreman, holding needle teeth sharp, accurate gauge, smooth passage. Prevent gauge move, transfer Astoria bad damage clothing.
 
Fifth, take advantage of three suction wind, reducing a floral hair pinching clothing
1, three suction tubes per shift by the maintenance worker is responsible for checking to prevent the loss of air leakage;
2, blow room for the fan belt tension, inspect daily;
3, bag filter can not be blocked, timely elimination of class 2-3 times;
4, always check the "U" shaped pipe pressure to ensure that each chamber negative pressure is normal.
 
Sixth, carding stripper roller, the transfer roller on the brown brush clean hair with intact, if damaged timely replacement, to promptly remove stripper roller, the purpose of the transfer roller flowers around, checked weekly.
 
Seven carding Tender note the following
1, Tender press tour route check whether Hanamaki fed normal state, with or without foreign body in the volume;
2, pay attention to whether the automatic stop sensitive and timely reporting failure if maintenance worker repairs;
3, strict implementation of the shift inspection doffer Have Jishang clarifying the responsibility system, and make relevant records;
4. Check the three suction tube is normal, if not normal for repair;
5, good cleaning brush cleanup at any time to keep the brush clean and efficient;
6, do the cleaning work to prevent hair fall into the group spent Astoria, cotton stripping roller, the transfer roller area, do not tin Lyngdorf triangle wounded in action, no plot to spend big taker, taker not paste flowers;
7, the cylinder is not completely stopped leaking non sweeping the bottom, twist wounded in action, it must be cleaned after stopping a bottom drain.
 
Eight volume work on carding Notes
1, carefully pull volume, Hanamaki prevent broken or dropped onto cotton cover layer to ensure good shape Hanamaki, workshops regularly measured on a good roll roll rate.
2, carefully check whether the volume Hanamaki normal feeding state, in addition to be responsible for picking up odds and ends work.
 
Nine, carding equipment foreman note the following
1, the establishment of the extension table charts, and replacement stylus cloth injury cases;
2, tissue preservation and maintenance workers doing equipment maintenance, focus on doing the maintenance work clothing;
3, monthly check "Four Sure sign of a quick and smooth" implementation make a record, the cover-gauge needle in ensuring the premise of do not crowded by the process machine;
4, once a day to check webs clarity, from clothing to grasp the situation;
5, clothing made damage analysis and prevention advice;
6, daily maintenance check clothing whether to implement the relevant measures;
7. Establish Tender clothing, with no damage to the reward system.
 
Ten, note the following workshop director
1, clothing once the damage appears to do the "three left off";
2, meets once a month clothing Damage Analysis and Prevention Conference, the implementation of measures to implement the responsibility;
3, regularly organize relevant personnel to check the implementation of measures to maintain the clothing;
4, to maintain the quality of clothing three times a timely assessment of the situation.

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